Custom Velour Tracksuit Manufacturer

Velour tracksuits are back on every celebrity feed and almost impossible to source as blanks, because velour needs its own cutting direction, its own needle and thread, and a factory that understands nap. Cut it the wrong way and the two legs shade differently.

We manufacture velour tracksuits in 280 to 350 GSM cotton or poly velour, cut with nap in one direction, with rib trims, YKK zips, and options for rhinestone, embroidery and contrast piping. Zip jacket or hoodie top with jogger or flare pant. As a custom velour tracksuit manufacturer, Mike Apparel runs 50-piece minimums, samples every style before bulk and turns production in 2–3 weeks, with your labels sewn in at the factory.

Fabrics we run for tracksuits

We hold these fabrics for tracksuits and knit or weave others to spec. Each has a different hand, drape and shrink profile, and the sample stage exists so you can feel the difference before committing 50 pieces to it. For the velour tracksuit most brands start with Cotton velour 320 GSM and step up to Poly velour 300 GSM when they want shiny, stretchy velour.

Fit options for tracksuits

Pick a starting silhouette and we adjust from there. Blocks are graded XS to 3XL in US sizing, and size-set samples are available for brands that want to check the whole run. Velour Tracksuit buyers most often specify: zip jacket + flare pant (Y2K).

• Zip jacket + flare pant (Y2K)
• Zip hoodie + jogger
• Cropped zip + high-waist flare (women's)
• Oversized velour set

Velour Tracksuit construction

Our default build for tracksuits. Change any line in the tech pack; the sample confirms it. Start your velour tracksuit tech pack with this line: panels cut with nap in one direction so all pieces shade the same.

• Panels cut with nap in one direction so all pieces shade the same
• Ballpoint needles and stretch thread
• Rib or self-fabric trims
• YKK zips with fabric-covered garage
• Flatlock or overlock seams to avoid nap crushing

Branding the tracksuit

We handle all decoration internally, which keeps lead times at 2–3 weeks and removes the hand-off between a blank supplier and a printer. Options that suit a tracksuit: Velour Tracksuit artwork usually goes on as rhinestone and hotfix crystal logos.

• Rhinestone and hotfix crystal logos
• Embroidery on chest and hip
• Contrast piping
• Tonal garment dye
• Printed woven labels

For a method-by-method comparison on tracksuits, read screen printing vs DTG vs embroidery.

Your label on every tracksuit

Your brand, not ours, is on the finished tracksuit. We sew in woven neck labels, size tabs and care labels to your artwork, attach hang tags and pack in branded poly bags or boxes. No Mike Apparel branding appears anywhere on the product. Our private label clothing page covers label options and minimums. A typical velour tracksuit run carries a woven main label, printed care label and hang tag; velvet tracksuit programmes often add a woven hem loop.

Ordering a custom tracksuit

Every custom tracksuit run starts at 50 pieces per design and colourway, sizes mixed however you like. Order more and the per-set cost comes down, because cutting, sampling and setup are spread over a bigger run — that’s true whether you’re ordering tracksuits on their own or alongside other products. A simpler velour tracksuit in Cotton velour 320 GSM with one placement costs less than the same style in Poly velour 300 GSM with multiple placements and full packaging.

For an exact number, send us the fabric, decoration and quantity you have in mind and we’ll send back a full written quote, itemised by fabric, trims, decoration and labels, with DDP shipping quoted separately so you see the landed cost. See custom tracksuit manufacturing cost per set for what actually drives the cost. A velour tracksuit sample is billed separately from the bulk order and refunded against it once you approve and place the run.

From brief to delivery

From brief to delivered tracksuits, this is the sequence and the timing. Total time from first enquiry to goods at your door is usually five to six weeks including sampling. Velour Tracksuit samples ship with a swatch of Cotton velour 320 GSM so you can compare weights before bulk.

1. Brief and quote (24 hours)Send a tech pack, sketch or reference tracksuit with target quantity. We reply with fabric options, MOQ and a per-set quote.
2. Pre-production sample (7–10 days)One tracksuit in your fabric, fit, colour and branding. Revisions until approved. Read about the sampling process.
3. Approval and depositSign off the sample and size set; 50% deposit reserves fabric and the production slot.
4. Bulk production (2–3 weeks)Cutting, sewing, wash, decoration, labelling, QC and packing in-house, with photo updates.
5. QC and DDP shipping (4–7 days by air)Inspection against the approved sample, then DDP delivery with duties paid. See our full timeline guide.

Shipping tracksuits DDP

Delivery to the USA is DDP as standard, so the price we quote for a tracksuit is the price you pay, landed. Four to seven days by air to New York, Chicago or anywhere else in the country; worldwide shipping is available on the same terms. More on streetwear manufacturing for USA brands and DDP shipping. A 50-piece velour tracksuit order fits in a few cartons and clears US customs as one DDP consignment with a single commercial invoice.

Frequently asked questions

Related to the velour tracksuit: custom tracksuit manufacturer, custom retro tracksuit manufacturing, custom track jacket manufacturing, custom tracksuit manufacturing cost per set, screen printing vs dtg vs embroidery for streetwear.

Last updated September 6, 2026 · Mike Apparel, Sialkot. Lead times reflect current factory capacity; confirm on your quote.