Custom Polyester Tracksuit Manufacturer

Polyester tracksuits are where sportswear and streetwear overlap, and the difference between a $30 and a $120 set is fabric weight, panel construction and whether the stripes are printed, inserted or embroidered.

Mike Apparel manufactures polyester tracksuits in 220 to 320 GSM tricot, interlock, scuba or polyester French terry, with inserted or piped side stripes, YKK zips, rib or elastic cuffs and full sublimation options for all-over designs. As a custom polyester tracksuit manufacturer, Mike Apparel runs 50-piece minimums, samples every style before bulk and turns production in 2–3 weeks, with your labels sewn in at the factory.

Fabrics we run for tracksuits

We hold these fabrics for tracksuits and knit or weave others to spec. Each has a different hand, drape and shrink profile, and the sample stage exists so you can feel the difference before committing 50 pieces to it. If you are unsure, sample the polyester tracksuit in Polyester tricot 260 GSM first; it is the construction we recommend for the classic track set.

Silhouettes and sizing

The silhouette options we run for tracksuits are listed below. Any of them can be adjusted to a reference garment you send us, and we grade to US sizing as standard. The most requested polyester tracksuit block is the regular track jacket + tapered pant.

• Regular track jacket + tapered pant
• Slim athletic set
• Oversized boxy track set
• Cropped jacket + flare pant

What is inside the seams

The stitch, rib, thread and hardware choices below are what separate a factory tracksuit from a promotional blank. All are standard on our runs. Start your polyester tracksuit tech pack with this line: inserted side stripes (sewn-in, not printed) or piping.

• Inserted side stripes (sewn-in, not printed) or piping
• YKK #5 zippers with zip garage
• Rib collar, cuffs and waistband in matching polyester rib
• Side and back zip pockets
• Flatlock seams on stretch fabrics

Printing, embroidery and finishing

Print, embroidery and wash are done in-house, so the tracksuit and its decoration ship as one finished product with one point of responsibility. For polyester tracksuit decoration, full sublimation printing for all-over designs leads, followed by embroidery on chest, back and thigh.

• Full sublimation printing for all-over designs
• Embroidery on chest, back and thigh
• Heat transfer logos
• Contrast stripes and panels
• Reflective details

For a method-by-method comparison on tracksuits, read screen printing vs DTG vs embroidery.

Labels, tags and packaging

Every tracksuit leaves the factory fully branded as your product: woven main label, woven or printed size and care labels, hem tags or hood labels, hang tags with your artwork, and packaging from plain poly bags to printed mailer boxes. Labels are produced in-house from your files. Details on our private label clothing page. A typical polyester tracksuit run carries a woven main label, printed care label and hang tag; sublimated tracksuit programmes often add a woven hem loop.

Polyester Tracksuit pricing by quantity

Pricing for a custom tracksuit is driven by fabric weight, decoration and quantity. The bands below are per set for the constructions on this page at typical spec, and every quote is itemised so you can see exactly what moves the number. At the low end a polyester tracksuit in Polyester tricot 260 GSM with one placement lands near $24; at the top, Polyester interlock 300 GSM with multiple placements and full packaging reaches $46.

All figures exclude shipping. We quote air and sea DDP to your US address on every order. Payment is 50% deposit at sample approval and 50% before shipment. For a polyester tracksuit order of 50 pieces, sampling is billed at roughly $53–$120 and refunded against bulk.

Polyester Tracksuit production timeline

How an order for tracksuits moves through the factory, with the timing for each stage. A first polyester tracksuit order usually moves from brief to delivered goods in five to six weeks.

1. Brief and quote (24 hours)Send a tech pack, sketch or reference tracksuit with target quantity. We reply with fabric options, MOQ and per-set pricing.
2. Pre-production sample (7–10 days)One tracksuit in your fabric, fit, colour and branding. Revisions until approved. Read about the sampling process.
3. Approval and depositSign off the sample and size set; 50% deposit reserves fabric and the production slot.
4. Bulk production (2–3 weeks)Cutting, sewing, wash, decoration, labelling, QC and packing in-house, with photo updates.
5. QC and DDP shipping (4–7 days by air)Inspection against the approved sample, then DDP delivery with duties paid. See our full timeline guide.

Delivery to the USA and beyond

We built our tracksuit programme around US brands: sampling calls in Eastern and Pacific time, US sizing on every block, and DDP delivery to your door or your fulfilment centre with nothing to pay at the border. Brands in Houston, Los Angeles and across the country reorder on the same block every season. Details on streetwear manufacturing for USA brands and DDP shipping. For polyester tracksuit reorders over 300 pieces we quote sea freight alongside air so you can trade a few weeks for a lower landed cost.

Frequently asked questions

Related to the polyester tracksuit: custom tracksuit manufacturer, custom track jacket manufacturing, custom track pants manufacturing, custom tracksuit manufacturing cost per set, screen printing vs dtg vs embroidery for streetwear.

Last updated September 5, 2026 · Mike Apparel, Sialkot. Pricing and lead times reflect current factory capacity; confirm on your quote.