Custom Nylon Tracksuit Manufacturer

A nylon tracksuit is a woven garment, and a factory set up for knits will get it wrong at every seam: puckering, twisted zips and a lining that hangs below the hem. It needs woven-goods machines and a pattern room that works in wovens.

We manufacture nylon tracksuits in 200 to 300 GSM crinkle, taslan or matte nylon with a mesh or jersey lining, YKK zippers, stand or hood collar, elastic and drawcord waist, and contrast piping or colour-blocked panels. As a custom nylon tracksuit manufacturer, Mike Apparel runs 50-piece minimums, samples every style before bulk and turns production in 2–3 weeks, with your labels sewn in at the factory.

Fabrics we run for tracksuits

We hold these fabrics for tracksuits and knit or weave others to spec. Each has a different hand, drape and shrink profile, and the sample stage exists so you can feel the difference before committing 50 pieces to it. For the nylon tracksuit most brands start with Crinkle nylon 210 GSM and step up to Taslan nylon 240 GSM when they want structured, quiet nylon set.

Fit options for tracksuits

Pick a starting silhouette and we adjust from there. Blocks are graded XS to 3XL in US sizing, and size-set samples are available for brands that want to check the whole run. The most requested nylon tracksuit block is the regular track jacket + tapered track pant.

• Regular track jacket + tapered track pant
• Oversized jacket + wide track pant
• Cropped jacket + high-waist pant (women's)
• Hooded jacket + jogger

How we build a custom tracksuit

Construction is where a tracksuit either earns its retail price or does not. The details below are standard on our tracksuits; anything not listed can be specified. On a nylon tracksuit the detail buyers notice first is the full mesh or jersey lining bagged to the shell.

• Full mesh or jersey lining bagged to the shell
• YKK #5 zippers, zip garage and chin guard
• Piping in contrast colour along raglan and side seams
• Elastic waist with internal drawcord, zip pockets on jacket and pant
• Snap or zip cuffs and ankle zips on request

Branding the tracksuit

We handle all decoration internally, which keeps lead times at 2–3 weeks and removes the hand-off between a blank supplier and a printer. Options that suit a tracksuit: Nylon Tracksuit artwork usually goes on as chest and back embroidery through the shell.

• Chest and back embroidery through the shell
• Heat-transfer and sublimation panels
• Contrast colour-blocked panels
• Reflective piping
• Custom zipper pullers and woven labels

For a method-by-method comparison on tracksuits, read screen printing vs DTG vs embroidery.

Private label tracksuits

Private label is included, not an upsell. A custom tracksuit from Mike Apparel ships with your woven or printed neck label, size tab, care label and, if you want them, hang tags, custom poly bags and printed boxes. Send vector artwork and we produce label samples alongside the garment sample. See our private label clothing page for label types, minimums and artwork specs. A typical nylon tracksuit run carries a woven main label, printed care label and hang tag; shell suit programmes often add a woven hem loop.

Ordering a custom tracksuit

Every custom tracksuit run starts at 50 pieces per design and colourway, sizes mixed however you like. Order more and the per-set cost comes down, because cutting, sampling and setup are spread over a bigger run — that’s true whether you’re ordering tracksuits on their own or alongside other products. A simpler nylon tracksuit in Crinkle nylon 210 GSM with one placement costs less than the same style in Taslan nylon 240 GSM with multiple placements and full packaging.

What drives the final number is fabric weight, how much decoration is on the piece, and how many you order — we’ll walk you through all of it in your quote. Read custom tracksuit manufacturing cost per set if you want the detail on cost drivers before you ask. A nylon tracksuit sample is billed separately from the bulk order and refunded against it once you approve and place the run.

How the order runs

The production process for a custom tracksuit runs in five steps. Sampling takes 7–10 days; bulk takes 2–3 weeks after approval; DDP air freight to the USA takes another four to seven days. For a nylon tracksuit the sample stage is where yKK #5 zippers, zip garage and chin guard is confirmed on a real garment.

1. Brief and quote (24 hours)Send a tech pack, sketch or reference tracksuit with target quantity. We reply with fabric options, MOQ and a per-set quote.
2. Pre-production sample (7–10 days)One tracksuit in your fabric, fit, colour and branding. Revisions until approved. Read about the sampling process.
3. Approval and depositSign off the sample and size set; 50% deposit reserves fabric and the production slot.
4. Bulk production (2–3 weeks)Cutting, sewing, wash, decoration, labelling, QC and packing in-house, with photo updates.
5. QC and DDP shipping (4–7 days by air)Inspection against the approved sample, then DDP delivery with duties paid. See our full timeline guide.

Delivery to the USA and beyond

Delivery to the USA is DDP as standard, so the price we quote for a tracksuit is the price you pay, landed. Four to seven days by air to New York, Chicago or anywhere else in the country; worldwide shipping is available on the same terms. More on streetwear manufacturing for USA brands and DDP shipping. A 50-piece nylon tracksuit order fits in a few cartons and clears US customs as one DDP consignment with a single commercial invoice.

Frequently asked questions

Brands ordering the nylon tracksuit often pair it with: custom tracksuit manufacturer, custom track jacket manufacturing, custom track pants manufacturing, custom tracksuit manufacturing cost per set, screen printing vs dtg vs embroidery for streetwear.

Last updated September 6, 2026 · Mike Apparel, Sialkot. Lead times reflect current factory capacity; confirm on your quote.