What a custom sweatsuit set costs to manufacture depends on fabric weight, the bottom style, and how much embroidery or print is on the set. A set is quoted as one job because both pieces are cut and dyed together, and that’s also why it costs less than sourcing the same two garments separately.
A set is two garments with one requirement separate orders can’t meet: the pieces have to match in colour, rib and hand. This guide covers how the cost splits between top and bottom, which set styles cost more than others, and what actually moves the number.
How is the cost of a sweatsuit split between top and bottom?
| Piece | Share of the set's cost | Why |
|---|---|---|
| Pullover hoodie | The larger share | Hood, kangaroo pocket, more fabric |
| Crewneck | Slightly less than a hoodie | No hood or pocket |
| Jogger / sweatpant | A meaningful share | Waistband, gusset and pockets take real sewing time |
| Sweat short | The smallest share | Least fabric and simplest construction |
Bottoms cost nearly as much as tops even though they use less fabric, because the waistband, gusset and pockets add sewing time. See sweatpants manufacturing and sweat shorts if you want either as a standalone product.
Which sweatsuit styles cost more than others?
Roughly in order: a fleece set in a cotton-poly blend is the simplest to quote. A French terry set costs about the same. A cropped set adds pattern work for the women’s block. A matching set in heavier cotton fleece and an oversized set in the heaviest fleece sit at the top.
What adds to the cost of a set?
- Fabric weight and fibre: the largest single driver — heavier cotton fleece costs more than a lighter blend.
- A zip hoodie instead of a pullover: the YKK hardware and split pockets add sewing time.
- Wide-leg, balloon or flare pants: more fabric and more pattern work than a tapered jogger.
- Matching embroidery on both pieces: counts as two placements, not one.
- Garment dye or wash on the set: acid wash adds more than a plain garment dye.
- Zip pockets, back pockets, hidden phone pockets: each is a small add on the pants.
Why does manufacturing a set together cost less than sourcing separately?
Both pieces are cut from the same lay, so fabric is used more efficiently; one lab dip and one dye batch cover both; labels, hang tags and packing are done once per pair instead of twice. Separately sourced pieces cost more and, more importantly, can arrive in different shades. The fabric decision between terry and fleece is covered in French terry vs fleece.
What’s included in a sweatsuit quote?
We quote sets as one job: fabric, construction, decoration, labels and DDP shipping, all itemised, so you can see what each piece and each choice is adding to the total.
How do I get a sweatsuit quote?
Send the top style, bottom style, fabric, colours and quantity per colour to the quote form. Browse the sweatsuit manufacturing range or see how ordering works for every product.
Frequently asked questions
Is a sweatsuit cheaper than buying a hoodie and joggers separately?
Not necessarily, but it’s more reliable: the set is cut from one fabric lot and labelled together, so the pieces match. Sourcing a hoodie and joggers separately risks two slightly different shades.
What is the cheapest sweatsuit to manufacture?
A lighter cotton-poly fleece hoodie and jogger set in a stock colour with one embroidery placement — light fabric and simple decoration are the two biggest levers.
How much do sweatpants cost to manufacture?
Close to what a top costs in the same fabric, because the pockets, waistband, gusset and rib cuffs take real sewing time even though the pants use a little less fabric.
Last updated September 6, 2026 · Mike Apparel, Sialkot. Lead times reflect current factory capacity; confirm on your quote.